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Ground Rail-type Smart Truck Loader
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Detailed Content
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Working PrincipleThe Ground Rail Smart Loader uses ground rails as its travel guide, achieving precise positioning and movement along the track via a servo drive system. Before operation, the visual recognition and laser scanning system conducts modeling and analysis of the carriage dimensions, internal space, and cargo form. The central control system then generates an optimal loading plan in conjunction with a predefined stacking algorithm.
Subsequently, mechanical actuators receive cargo conveyed from upstream, and stack the cargo into the carriage along the planned path through actions like lifting, translation, and angle adjustment. Throughout the process, sensors monitor cargo status and stacking stability in real time, dynamically adjusting operational parameters to ensure a safe and efficient loading process. |
General Specifications
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Model |
CCSP-STL60-V |
CCSP-STL80-V |
CCSP-STL1 00-V |
CCSP-STL120-V |
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Loading machine output |
1000-1200 bags/h |
1400-1600 bags/h |
1800-2000 bags/h |
2000-2400 bags/h |
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Type of vehicle-mounted machine |
Ground Rail-Type Smart Loader |
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Applicable industries |
Cement, Chemical, Feed, Grain & Oil |
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Frame walking speed |
0.32 m/s |
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Adapt to the width of the carriage |
1600-2800 mm |
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Adapt to the length of the carriage |
3.0-13.5 m(Depends on the actual situation on site) |
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Adapt to the height of the carriage |
2300-4200 mm |
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Total loading power |
55 KW |
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Key Advantages
High Operational Efficiency: The loading efficiency of a single unit can reach 3–5 times that of manual labor. It significantly shortens the loading cycle and adapts to high-throughput logistics scenarios.
Intelligent Adaptability: Visual recognition and algorithm optimization enable adaptation to carriages of different specifications and various cargo types (cartons, sacks, pallets, etc.). No frequent tooling replacement is required, delivering strong flexible adaptability.
Safety and Reliability: Equipped with multiple safety mechanisms such as protective fences, emergency stop triggers, and overload protection, it reduces cargo damage and personnel safety risks during manual handling.
Space Optimization: The intelligent stacking algorithm fully utilizes carriage volume, increasing loading density by 10%–15% compared to manual loading, which indirectly reduces the transportation cost per unit of cargo.
Controllable Data: It can upload real-time data such as loading efficiency, equipment status, and cargo flow, supporting full-process traceability and optimization of management decisions.
Flexible Deployment: The ground rail design allows customized track lengths based on site requirements, adapting to multi-station loading scenarios with low costs for later expansion and maintenance.
Why Choose CCSP?
Combined with modules like telescopic conveying and intelligent gripping, it enables automatic loading of various cargo forms including cartons, sacks, and pallets. It serves as a core device to replace traditional manual loading and improve the efficiency of end-of-line logistics operations.
These smart loaders serve key industries including cement, grain &oil, chemical, feed and mining, with long-term partners such as CNBM, COFCO, Sinochem, Qilianshan Group, East Hope Group, and so on. Exporting to over 60+ countries and regions including Libya, Vietnam, Iraq, and Uzbekistan, CCSP delivers intelligent and eco-friendly solutions supported by R&D, precision manufacturing, and reliable service-enabling global customers to achieve sustainable growth together.
Various types of smart loaders
Stackable both ways for flexible configurations
Adaptability-Adapt to complex vehicle models of various widths and lengths
Wide Applications
Key words:
Ground Rail-type Smart Truck Loader
integrated intelligent loading system
automatic loading machine
automatic loading palletizing system
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